What the project was
Tidal Build brought me a 16-sheet permit set for a rear addition and renovation in Ledyard. The plan was a full-width single-story addition across the back of the house, and the part that needed engineering: about 44 ft of the first-floor rear bearing wall coming out, opening the back of the house into the new space.
That wall was holding up more than most people would guess. The second-floor joists land on it. The second-floor exterior wall sits on top of it. Behind that wall the attic and the rear slope of the main roof both work their way down to the same line. And once the addition goes on, the new shed roof hangs off it too.
All of that had to end up on one beam.
What I was asked to do
The architect had already drawn a beam. That happens more than people expect with good design-build firms, and it is a reasonable place to start. What Tidal needed was somebody to check it against the real loads for that town, verify the other two beam lines, report the reactions, and put a stamp on it for the building department.
We scoped it as a beams-only review. Three beam lines, sized and verified, with the support reactions tabulated so the design team could carry them down. Posts, footings, bearing details, connections, lateral bracing and uplift hardware stayed with them, and the package states that in writing rather than leaving it to be assumed.
Scoping it that way is deliberate. A narrow scope that says exactly what it covers is more useful to a builder than a broad one that is vague at the edges.
What decided the beam
The transfer beam came out as four plies of 1-3/4 by 20 in LVL over two spans, 22 ft 7 in and 21 ft 4 in, on a center post. Under dead, live and snow together the center post takes a little over 39,000 lb and each end post about 20,000 lb, and those reactions are what the design team sizes the posts and footings from.
Strength was never the hard part. What came closest to the limit was stiffness.
On a span this long, bending demand grows with the square of the length while sag grows with the fourth power. Past twenty feet or so that gap starts to matter, and deflection quietly takes over as the check that picks the member. On span A, dead load plus three quarters of the live and snow load, with shear deformation included, computes at L/262 against a limit of L/240. Live and snow on their own come to L/380 against L/360. Both pass. Neither passes by much.
I accepted it at the code limit rather than asking for a heavier member, and said so in the package: the total-load deflection is code-compliant and sits near the limit, and the half-inch gap the drawings already called for between the bottom of the beam and the drywall is the right detail for a beam of this span class. The drawings carried that gap before anyone asked for it, which is a good sign about a set.
Snow drift
Ledyard sits at 30 psf ground snow, and the Connecticut code puts the flat-roof design load on this addition at the same 30 psf.
The part that is easy to miss is what happens where the new low roof meets the two-story wall of the existing house. Snow blows over the top of the tall wall and drops into the corner behind it, so it does not sit evenly. It banks up. On this roof that drift added about 74 pounds per foot to the transfer beam.
Snow is heavy. Think about leaning a load of building material against the side of a house and asking whether the wall would care. Water and snow are the same kind of weight, and they show up every winter whether the drawing accounted for them or not.
Two things that came after the stamp
The building official, reviewing the permit, asked for calculations on the 2 ft overhang wall that the drawings carry on 14 in I-joists. That was outside the beams-only scope, and it was a fair question. The joists were adequate as drawn, no cantilever reinforcement and no web stiffeners, with one framing item added: a doubled joist under each jamb of the 5 ft kitchen window. A short sealed letter went to the town through the architect.
Eight weeks after the package sealed, the contractor asked for a framing change. He wanted to delete the beam below the existing garage ridge, and its two posts, and have the new shed rafters stop on a plate laid on the existing garage roof instead, with the garage rear wall still the intermediate support. I asked for photographs of the garage attic before saying anything. They showed 2x4 metal-plate trusses, not rafters, which changes the question: a truss is a designed assembly, and I did not have its drawings and would not certify it.
The revision works around that. The rafters run from the eave, over the garage rear wall beam, and stop where the new 3:12 roof meets the garage roof, bearing on a doubled 2x6 plate screwed to each truss. On each truss a 2x8 scab runs on one face of the top chord from web joint to web joint in the panel the plate lands in, so the scab carries the plate load across the chord panel on its own. The part of the garage slope that ends up under the new roof carries no snow once the new roof is on, and at any meeting point from 4 to 10 ft out from the garage rear wall, that takes more load off each truss than the plate puts back on it. The garage rear wall beam picks up more load with the rafters bearing on it instead of hanging on the deleted beam, so its clear-opening limit in the wall below came down from 18 ft to 16 ft 6 in.
Working with the design team
Tidal Build is a design-build firm out of Mystic with no engineer in house. That is a good fit for how I like to work: they draw it, they have real instincts about structure, and I do the math and take responsibility for it. The workflow is the same on every job we do together. Calculation package and comments from me, their drafter incorporates, I stamp the final revision.
If you are an architect, designer or builder who needs someone to review and stamp a set, that is a service line I run, and I am happy to look at something and tell you whether it needs me before anybody spends money.
This page describes engineering performed for a specific structure under conditions verified on
site. Spans, member sizes, and connection details are particular to that building and its
loading. Nothing here is a design for any other structure. Every project requires its own
analysis by a licensed engineer.